Conveyors with Filtration
Since the introduction of the ConSep® conveyor in 1995, Mayfran has set the standard for advanced coolant cleaning at the machine. Magnetic separator/conveyors handle challenging cast iron and other ferrous metal applications requiring coolant cleanliness. Both systems offer extended tank cleanout periods compared to chip conveyors, decreasing the frequency from quarterly to as long as annually.
The ConSep® conveyor-separator provides outstanding chip removal and coolant cleaning for your machine tool. With the capability to handle nearly any chip type and material, while providing coolant cleanliness to 50 microns, ConSep systems are well suited for general purpose machining. Tank cleanout periods can be extended from monthly for standard chip conveyors to annually for ConSep systems, reducing downtime and maintenance costs.
The
ConSep MKII system, with a lower profile design, allows for an easier integration into certain machining centers and lathes, while providing for floor space savings. A special
indexing drum option is available to provide further improvements in coolant cleanliness.
The MagSep® magnetic separator conveyor is ideal for dedicated cast iron and carbon steel applications generating chips smaller than 50 microns. This system utilizes a drag conveyor design with a charged magnetic bed to separate ferrous chips from coolant.
Magnetic separator conveyors provide cleaner coolant compared to drag conveyors in ferrous applications involving fine chips, particularly cast iron. Tank cleanouts can also be extended from weekly to quarterly, significantly reducing maintenance costs and downtime.
For gear cutting, broaching, and hobbing applications involving oil, the magnetic roller separator conveyor provides outstanding coolant cleanliness down to 99.9% of ferrous particles by weight.
Mayfran leads the industry in magnetic separator conveyor offerings and has additional designs available for specialized applications; please contact us and we can work with you to solve your specific challenges.
Fluid System brings the coolant life improvements of centralized filtration systems to individual machine tools and flexible stand-alone manufacturing processes. This enhances the universal chip removal conveyor technology of ConSep conveyors to deliver the ultimate machine tool-level chip and coolant management solution.